Your browser is out of date.

You are currently using Internet Explorer 7/8/9, which is not supported by our site. For the best experience, please use one of the latest browsers.

Case Studies

Ask A Question

The Case Studies below are seventeen examples of where our manufacturing facilities have been able to provide huge benefits to our customers. These case studies cover a wide variety of industries with each representing a different customer.  These case studies represent a wide variety of different manufacturing processes and capabilities.

The Case Studies generally fall into one of five different catagories.

1. Cost Reduction.  

2. Inventory & Lead time reduction.

3. Supplier Consolidation.

4. Supply Chain Security.  

5. Resolving a Customers Problem. 

Zinc Die Casting Cost Reduction

Converted 4 purchased parts, 1 assembly operation & 4 secondary operations into a complete Zinc die casting with a cost Reduction of 347%

Sand Casting vs. Die Stamping Cost Reduction

Machined Sand Casting Converted into a Progressive Die Stamping = A million Dollar Cost Reduction.

Quality Problem With Other Supplier Solved

We took this mold over and designed an automated injection system where the parts were taken out of the mold automatically separated by cavity number and then dropped into cooling lanes to make sure the…

Vendor Consolidation

From 3 part numbers to over 600 different part numbers being delivered by 2 Milk run trucks each week.

Consumer Products Customer (Cost Savings)

Our Wire Form and Multi Slide Manufacturing facility was presented with a high volume Consumer Products Wire Form opportunity. Our engineering and quoting team were asked to quote a very difficult wire…

Cost Reduction, Reduced Lead Time, and Reduced Inventory

Converted assembly of multiple components into a Zinc die casting resulting in a 34%cost reduction in piece part cost, a reduction in lead time and reduced inventory.

Compound Stamping Die Cost Reduction

Converted a steel machined casting into a steel stamping using a Compound stamping die. The end result is a huge cost reduction.

Turnkey Insert Molded Part

Turnkey Insert molded part with 7 stamped inserts and 100% electrical testing.

Do you have questions? Give us a call

Fill out the form and a Component & Device Sales, Inc. representative will contact you shortly

847-344-0353