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Case Studies

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The Case Studies below are seventeen examples of where our manufacturing facilities have been able to provide huge benefits to our customers. These case studies cover a wide variety of industries with each representing a different customer.  These case studies represent a wide variety of different manufacturing processes and capabilities.

The Case Studies generally fall into one of five different catagories.

1. Cost Reduction.  

2. Inventory & Lead time reduction.

3. Supplier Consolidation.

4. Supply Chain Security.  

5. Resolving a Customers Problem. 

Zinc Die Casting Replaces Steel Machined Plate

We converted one steel machined plate requiring 22 secondary operations into a complete Zinc die casting with a cost reduction of 422%.

Complicated Wire Form Welded Assembly

Eastern European Appliance Customer is looking to On Shore a complicated wire form welded assembly. (Logistics & Supply Chain)

Small Hole Drilling

Holes from .006 (15mm) to .013 (.33mm) with plus/minus .0001 (.0025mm) tolerance.

Vendor Consolidation

One facility for Straight molding, Insert molding, Filter molding and Over molding.

Expert Stamping Engineering Development

We are Coining 70% of the material thickness & still holding a flatness of .0035.

Machined Bronze Pump Housing Converted to a Zinc Die Casting

Converted a machined Bronze pump housing into a Zinc die casting resulting in a 82% cost reduction in raw material alone and removed the need for customer to hand clean the parts.

One Stop Shop Filter Components

Reduces lead time, reduces # of suppliers, provides a cost reduction & reduces finished inventory.

ABS Plastic Component to Zinc Die Casting

Converted a ABS plastic component into a Zinc die casting resulting in increased strength to meet customer demands, the ability to ground mating parts which solved customers problem & met the target price.

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