Zinc Die Castings
Our Zinc Die-casting facility has been in business for 54 years and has been awarded 8 NADCA awards for designing the best new die-cast part.
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Our powder coating facilities are two of the most advanced coating facilities in the World. They have been in business for over 54 years and they are both debt-free! One facility is focused on industrial coating services, the other Sister facility is focused on all the specialty coatings required for medical devices as well as dental applications.
As leaders in Teflon™ as well as medical, industrial, and commercial coating services, our facilities serve the needs of research & development engineers and manufacturers across the world. Both of our facilities are precise applicators of DuPont/Chemours, Teflon™, Xylan®, Emralon®, XylaMed®, PTFE, and more than 500 functional and industrial coatings.
Our powder coating services aim to enhance the performance and capabilities of our customers' products. We partner with our customers to address their requirements with issues such as friction, sticking, corrosion, noise, abrasion, as well as FDA compliance issues. Our expert coating engineers and automation experts have over a hundred years of innovative coating techniques to draw on.
Our ISO13485 and AS9100 specialty coatings are applied in a wide variety of industries every day. Whether your coating is being applied manually, semi robotically, or using a fully automated application procedure. Our detailed manufacturing procedures will guarantee that your products receive repeatable processing and consistent accuracy. These documented procedures assure the repeatable processing of your parts every time they come through our facilities. These procedures allow us to control coating thickness down to ±3 microns.
Our TEAMS knowledge of ISO13485 and AS9100 specialty coatings, application techniques, and our high level of certifications including ISO 9001:2015, ISO 13485, AS 9100 Certified & ITAR Registration, continue to assure new and existing customers that our facilities are partners they can trust. Our goal is to enhance our customers' products by creating functional surfaces that eliminate problems and cause the end products to function effectively. Some coating applications include: Automotive parts, medical guidewires as well as hypotubes, medical catheters, electrosurgical blades, military components, cooking equipment, consumer goods as well as NASA, NASCAR and medical devices/Assemblies. As a result of our consistency, our facilities serve as the single source for powder coating services for many OEM'S.
Our facility has an in-house R&D laboratory to develop specialized materials and application methods. With technology changing so quickly our R&D lab and engineers are often utilized for sampling new products that are being developed that require a quality coating.
| Experience | We are a precision applicator of DuPont/Chemours, Teflon™, Xylan®, Emralon®, XylaMed®, PTFE, and more than 500 functional and industrial coatings. |
| Zero Debt | Our facilities have been in business for over 50 years and we have no debt and continue to pour money back into our facilities, our personnel as well as automation. |
| Coatings Raw Materials Include | Low Friction Coatings for Silicone Rubber, Chemours Teflon™, Whitford Xylan®, PEEK, Emralon®, Molykote®, PlastiGuide™, ZincGlide™,Halar®, FEP, PFA, Tefzle™, ETFE, Fluoropolymer, FluoroPlate®, FluoroBond®, FlouroBond®, N/N-2, FluoroGlass®, Slick Sil®, ElectroBond, Dry Film Lubricants and more than other 500 proven industrial coatings. |
| Coating Applications | Guidewires, Automotive parts, Mandrels, Hypotubes, Medical catheters, Solid Wire & Snap Wires, Corrosion Resistant Coatings, Medical Coatings for Mandrels, Solid wires, Hypotubes as well as real to real coating of wire.) Low Friction Coatings for Rubber for a wide array of rubber applications, Anti Microbial Coatings, Wear Resistant Coatings, Dry Film Lubricants, Chemical Resistant Coatings, PTFE Coatings & Other Industrial Coatings for many different surfaces including metal stampings, machined parts, glassware, rubber o-rings, chemical pumps, castings, and almost any manufactured material you can imagine. |
| Industries served include | Medical, Automotive, Dental, NASCAR, Truck, Electrical, Water, Appliance, Food, Energy, Fiber optics, Oil & Gas, Mining, Transportation, Pumps, Chemical, NASA & endless others. As a result of our consistency, our facilities serve as the single source for commercial coating services for many OEM'S. |
| Coating Small to large parts | From tiny o-rings made from rubber as well as tight tolerance springs/coiled wires to large fabrications made from sheet metal that weigh hundreds of pounds. We have application equipment and curing ovens to handle tiny parts the size of a pin-up to huge parts that require a fork truck to move them. |
| Low to High Volumes | Our coating facilities run everything from prototypes through ultra high volume medical and automotive components running in the millions of pieces. We have manual coating lines semi-robotic all the way up to fully automated custom lines available to run parts using the Lowest Total Cost application process. |
| Types of coatings | Chemours Teflon™, Whitford Xylan®, PEEK, Emralon®,Molykote®, PlastiGuide™, ZincGlide™, Halar®, FEP, PFA, Tefzle™ ETFE, Fluoropolymer, FluoroPlate®, FluoroBond®, FlouroBond®, N/N-2, FluoroGlass®, Slick Sil®, ElectroBond, Dry Film Lubricants and more than other 500 proven industrial coatings. |
| Quality Certifications | ISO 9001:2015 Certified, ISO 13485 Certified, AS9100 Certified & ITAR Registered. We consistently do capability studies, gauge R&R's, SPC and have extensive experience working through IQ, OQ & PQ Medical documentation and start-up procedures. |
Common Applications of Specialty coatings:
Commonly used coatings include:
As leaders in Teflon™ as well as commercial, industrial and medical coatings, our facilities serve the needs of research & development engineers and manufacturers across the world. Both our facilities are precision applicators of DuPont/Chemours, Teflon™, Xylan®, Emralon®, XylaMed®, PTFE, and more than 500 functional and industrial coatings.
Our facilities have an R&D laboratory to develop specialized materials and application methods. With technology changing so quickly our R&D lab and application engineers are often utilized for sampling new products that are being developed that require a quality coating.
Our innovative coating techniques help eliminate issues caused by friction, sticking, corrosion, noise, and abrasion on everyday items as well as specialty products.
Our innovative coating techniques help eliminate issues caused by friction, sticking, corrosion, noise, and abrasion on everyday items as well as specialty products. Our Teflon™ industrial coating applications can be found throughout homes, businesses and factories. For decades we have coated parts for commercial kitchens, bakeries, as well as industrial machinery. We daily process parts used in medical devices, motorized vehicles including cars, trucks, RV's, boats, jets, as well as almost any application imaginable.
Our coating facilities are two of the most automated applicators of Teflon™ coatings in North America. Our goal is to develop and document a process that will consistently reproduce the precise Teflon™ coating your application needs. Once the process is approved, your product will be delivered the same with each production run we produce.
We have decades of experience developing automation for handling, spraying as well as masking and inspection. Our R&D, manufacturing as well as engineering team work together to develop coating solutions. Once a solution is developed, we often build specialized tooling, for masking as well as inspection and then manufacture semi-automated or fully automated application equipment depending on what the demand requirements are from the customer.
Our Zinc Die-casting facility has been in business for 54 years and has been awarded 8 NADCA awards for designing the best new die-cast part.
We have been producing Wire Forms, Springs, Clips, Welded assemblies as well as Four-Slide & Multi-Slide parts for 68 years.
We have enormous experience at providing an average of an 85% reduction in the amount of raw materials required in our customers' applications.
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