Made In USA
Converted a ABS plastic component into a Zinc die casting resulting in increased strength to meet customer demands, the ability to ground mating parts which solved customers problem & met the target price.
Ask A Question
- Successfully redesigned an ABS plastic component to a zinc die casting using Zamak #3 which exceeded customer expectations
- Two seperate two cavity molds were designed and built in 24 days
- Our Customer received 250 samples for Beta testing from each tool in 28 days
- The Tooling was completed 17% under the quoted price
- Our Castings met 100% of the dimensional requirements with the first samples
- PPAP passed on the first submission
- Customer given 1,000,000 shot tooling guarantee
- .017 thick x .05 high rib filling solid and without voids
- .058 x .200 x .822 long locating arms cast square to body and over moving slides
- Draft free face to print
- As-cast surface exceeds customer’s requirements
- 12 shots (24 pcs.) per minute, 1,440 pcs. per hour (240 pcs./hr. better than estimated
- Customer price point easily met
- Extremely aggressive deadline completed 16 days ahead of schedule
- Zinc casting out perform original plastic component, eliminating potential customer complaints
- Improved product durability
- Rigidity no longer an issue, reducing costs with faster installation
- Grounding of mating parts now possible, eliminating possible electrical issues
- Strength of the zinc locating arms insures reliable installation and camera positioning
- Our zinc die casting provides excellent part to part consistency
Do you have questions? Give us a call
Fill out the form and a Component & Device Sales, Inc. representative will contact you shortly
