Cost Reduction, Reduced Lead Time, and Reduced Inventory
Converted assembly of multiple components into a Zinc die casting resulting in a 34%cost reduction in piece part cost, a reduction in lead time and reduced inventory.
Ask A Question- Mold built in 6 weeks
- Castings 100% dimensionally correct with first sample
- PPAP passed first submission
- 1.000 Diameter x .0625 thick rib filling solid and without voids
- 150 x .850 slot molded in place, eliminating secondary tooling
- 7.5 shots (15 pcs.) per minute 900 pcs. per hour
- As-cast surface exceeds customer’s requirement
- Need for secondary machining of side holes and associated fixturing eliminated
- Customer price-point annihilated with elimination of secondary machining
- 34% SAVINGS IN COMPONENT AND MACHINING COSTS
- TOOLING PAYBACK IN LESS THAN 2 MONTHS
- Cast-in slot feature allows part to be used in three additional product lines
- This part provided a huge reduction of inventoried components
- This zinc die casting resulted in the reduction of lead times from multiple sources
- Part-to-part consistency
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Made In USA