Made In USA
Progressive Die & Metal
Our Progressive Die, Deep Draw and Compound stamper has been in business for over 85 years. They have NO DEBT and they have invested heavily in SERVO driven stamping presses. This allows us to be extremely competitive…
A Deep Drawn stamping is when the depth of the drawn cup exceeds its diameter. Deep drawing can be performed in progressive die tooling as well as multiple-stage compound die tooling. It all depends on the depth of the cup. Custom Deep Drawn parts can be produced on conventional flywheel presses, Servo presses as well as compound presses.
Capabilities
| Presses | 36 ranging from 10 tons to 325 tons including 6 Servo presses. |
| Material thickness | .010" to .325" |
| Raw materials | Steel, Carbon Steel, Stainless Steel, Aluminum, Brass, Hastelloy, Bronze, Beryllium Copper, Titanium, Platinum and many others. |
| Part length | The maximum length of a progressive die stamping in our facility is 30" inches long. |
| Industries Served | Aerospace, Agriculture, Appliance, Automotive, Communications, Construction, Electric Motors, Electronics, Emerging Energies, Fluid Powers, Furniture, Green Building, Hardware, Industrial Packaging, Locomotive, Marine, Medical, Military, Natural Gas, Plumbing as well as Truck & Tractor Trailer and many others. |
| Common Applications | Brackets, seals, cups, tags, shields, clamps, latches, retainers, stamped springs, covers, plates, clevises, diffusers, diaphragms, heat sinks, washers and many others. |
| We Welcome Take Over Dies | We have 5 in-house toolmakers who are always ready and willing to take over dies from other stamping suppliers. In our 76 years of business, we have been awarded many consolidation programs. We are ready to assist you and do any retrofitting or tooling adjustments that may be required to your dies. |
| Finished Goods Warehouse | We have a separate 30,000 sqft finished goods warehouse located 5 miles from our facility. We ship to all our customers via VMI, KAN BAN, EDI & JIT. This works great for Disaster Recovery plans. |
| Turnkey Tier 1 Line Ready parts | We have decades of experience delivering finished line ready stampings. We purchase all the raw materials as well as manage any secondary operations such as machining, heat treatment, plating, coating as well as assembly. |
| Quality | ISO 9001:2015 Certified. |
Lowest Total Cost
Design For Manufacturability
Technology & Automation
Increased Turns & Reduced Lead Times
Servo Presses Provide Unique Advantages When Producing Deep Drawn Stampings
Servo Presses are excellent for producing all different types of drawn stampings. Due to the infinite, optional stroke profiles that a servo press can be programmed for, it is capable of producing difficult drawn parts as well problem stampings more accurately and more efficiently than a conventional stamping press. In many cases eliminating operations and many times increasing the speed.
The servo presses can allow you to slow the speed of the press exactly when the material is moving and stop tearing that is commonly created in the drawing process. As soon as the draw is completed the press can dramatically speed back up until it reaches that stage again.
Additional Information
- Some of the key benefits of our custom deep drawn metal stamping services include: we have been in business for 85 years and the facility has ZERO DEBT. We look forward to talking with your materials team as well as design engineerings to assist in developing a part that will meet the requirements of your application at the Lowest Total Cost.
- We are over 99% on-time deliveries to all of our customers.
- We have single and double-digit PPM numbers with our customers.
- We have 36 presses including 6 servo-driven presses.
- Our (4) 275 ton AIDA Servo line can act like a 1,100-ton transfer line for some projects.
- We have 5 toolmakers in-house.
- We design, build and maintain all of our dies in-house.
- Turnkey Tier 1 Line Ready parts: We have decades of experience delivering turnkey Tier one line ready stampings. We purchase all the raw materials as well as manage any secondary operations such as machining, heat treatment, plating, coating as well as assembly.
- Finished Goods Warehouse: We have a separate 30,000 sqft finished goods warehouse located 5 miles from our facility. We ship to all our customers via VMI, KAN BAN, EDI & JIT. This works great for Disaster Recovery plans.
- Engineering Support & Program Management. Our facility has a wide variety of engineers as well as 5 tool makers in-house. This allows our entire TEAM to work closely with your engineers and materials personnel to develop a stamping die that meets your requirements at the Lowest Total Cost.
- We Welcome Take Over Dies: We have 5 in-house toolmakers who are always ready and willing to take over dies from other stamping suppliers. In our 76 years of business, we have been awarded many consolidation programs. We are ready to assist you and do any retrofitting or tooling adjustments that may be required for your dies.
- We can be extremely competitive with both our tooling and our piece part pricing.
- Our customer service team has decades of experience doing VMI, KAN BAN, JIT, EDI, or any delivery system.
- We have been awarded countless Quality and delivery awards.
Common Applications of Deep Drawn Stampings:
- Covers
- Caps
- Seals
- Clamps
- Heat sinks
- Cups
- Tags
- Shields
- Cans
- Clamps
- Retainers
- Plates
- Diffusers
- Diaphragms
- ..and many others.
Commonly used materials include:
- Steel
- Carbon Steel
- Stainless Steel
- Aluminum
- Brass
- Hastelloy
- Bronze
- Beryllium Copper
- Titanium
- Platinum
- ..and many others.
- Aerospace
- Agriculture
- Appliance
- Automotive
- Communications
- Construction
- Electric Motors
- Electronics
- Emerging Energies
- Fluid Powers
- Furniture
- Green Building,
- Hardware
- Industrial Packaging
- Locomotive
- Marine
- Medical
- Military
- Natural Gas
- Plumbing
- Truck & Tractor Trailer
- ..and many others.
A Deep Drawn stamping is when the depth of the drawn cup exceeds its diameter. Deep drawing can be performed in progressive die tooling as well as multiple-stage compound die tooling. It all depends on the depth of the cup. Deep Drawn parts can be produced on conventional flywheel presses, Servo presses as well as compound presses.
Just like progressive die stampings, deep-drawn stampings use custom dies. The custom dies are used to cut, form and shape rolled sheets of metal using a stamping press. The stamping die is comprised of many individual workstations that help develop the finished part. Each station works in unison to progressively complete each required operation that is necessary to produce a finished part.
The custom dies can perform a wide variety of operations such as cutting, coining, forming, bending, extruding, drawing, embossing, tapping, assembly as well as many others.
- It is one of the most cost-effective manufacturing processes available to produce metal components in a wide variety of shapes and sizes, using almost any material you can imagine.
- You can form as well as draw material to create different material thicknesses, shapes, corners and radiuses to meet your required application.
- The tooling is relatively inexpensive and can last for decades.
- You can convert parts from a wide variety of other metal forming practices such as fabrications, castings, forgings, powdered metal as well as weldments into parts produced as a deep-drawn stamping.
Explore Other Stamping Solutions
Explore Stampings
Compound
Compound Stampings are often used when medium to low volume stamped parts need to be produced. Compound stamping dies can be made for a lower cost than is required for a complete progressive die.
Four Slide & Multi Slide
Depending on the size of the part as well as the part complexity, four-slide & multi-slide machines can often produce parts for a lower total cost than progressive dies.
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