Straight Molding
Our 53-year-old ZERO Debt injection molding facility has 58 injection molding presses with enormous molding capabilities.
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Our injection molding facility has been in business for 53 years and we have ZERO debt. This allows us to be very competitive with both our tooling and our piece part pricing. We have Program Managers, design engineers, quality personnel as well as an excellent Customer service team ready to meet your needs.
We have 58 injection molding machines and 25 of them are vertical presses with rotary tables focused on insert injection and over molding servces. We have over 53 years of experience producing sophisticated insert molded, over-molded, and filter molded components. We know how to build the molds as well as help your engineers tolerate the parts to assist you in producing the Lowest Total Cost insert and over-molded component that meets your application and your requirements. We work daily with the most difficult engineering-grade resins to help you meet the goals of each of your applications.
We insert and over mold, cloth, plastic mesh as well as stainless steel mesh for filter molding for a multitude of industries ranging from water applications to multiple automotive applications, small engine applications and medical applications. We insert and over-mold a huge variety of different materials including metal stampings, small electrical terminals, machined parts, powder metal components, fasteners as well as other plastic injection overmolding and rubber components.
We often provide 100% electrical or mechanical testing that is required to confirm that our insert-molded and over-molded components meet our customers' SPC requirements and drawing specifications.
| Press Capacities | Our facility has 58 injection molding presses. (We have 25 vertical rotary presses range from 35 tons to 250 tons for insert & over molding and 33 straight molding presses that range from 55 tons to 400 tons.) Our entire molding facility including the white room and all 58 presses are tracked using a IQMS MRP system. Presses include Hydraulic, Electric & Hybrid machines. |
| Types of Injection molding | Straight molding, Insert molding, Over molding, Filter molding & White room molding. |
| Resins | Acetyl, PBT, PBT / PET, PEEK, PET, Polycarbonate, PEI, PES / PSU, PPE, Nylon, PPS, TPE, TPU, TPR, Flexible PVC. |
| Industries Served | Automotive components, Filter industry, Medical components, Electronic, Electric Motors, Appliance industry, Lock industry, Agriculture, Motor sports, Mining, RV Industry, Safety components, Industrial applications, Switches, Connectors, ATM components, After Market, Transmission components, Guns, Small Engine, Lawn and Garden, Recreational Vehicles, Industrial Packaging, Furniture applications, HVAC, Lighting Industry and many others. |
| Common Applications | Caps, Filters, connectors, covers, bases, frames, motor housings, terminals, handles, knobs almost anything. |
| Quality | ISO 9001:2015 & IATF 16949 Certified. We consistently do capability studies, gauge R&R's, SPC and have extensive experience working through IQ, OQ & PQ Medical documentation and start-up procedures. |
| Life of the Part Tooling | No maintenance charges on any new molds purchased from our molding facility. |
Benefits of Partnering with us:
Common Applications of Insert Molding:
Commonly used engineered resins include:
Insert molding is a plastic injection molding process where plastic encapsulates some other metal, plastic or rubber part during the molding process. Insert molding uses a similar mold to straight injection molding uses but with insert molding, there are areas built into the mold where inserts can be placed prior to closing the mold and molding the shot. Once the insert or multiple inserts are set in place, then the 2 halves of the mold are closed and the plastic is injected into the mold around the set inserts, now encapsulating the inserts in the plastic.
Insert molding expands the capabilities of a basic plastic component and can help lower overall product cost by reducing the amount of costly metals needed to manufacture products. Inserts are often metal stampings, machined parts, powder metal bushings, fasteners or other plastic or rubber components.
Almost half of our injection molding facilities presses are verticle presses with rotary pallet tables. With rotary pallets, you many times have one upper half of the mold and two lower halves of the mold. The rotary table allows you to be placing the inserts in one of the lower mold halves while the other upper and lower half of the molds are placed together and then filled with plastic. Once the cycle is complete, the upper half of the mold lifts off, the rotary table spins and the top of the mold coves down on the second lower mold half to run the next cycle.
It is one of the most cost-effective manufacturing processes available to produce lightweight plastic as well as a combination of plastic and metal components in a wide variety of shapes and sizes. You can use practically any resin required for the application with insert molding.
When you add the benefits of Insert molding as well as Over molding with an engineered resin. You can now accomplish many of the electrical contact and strength requirements of metal components by using an insert molded or over-molded plastic component.
The tooling is relatively inexpensive and can last for decades. Individual molds are built to create custom components to meet customers' specific CAD model designs. We can also build family molds to produce similar parts that can be made from one mold by changing the inserts.
Our 53-year-old ZERO Debt injection molding facility has 58 injection molding presses with enormous molding capabilities.
Our manufacturing facility has 25 Vertical injection molding presses with rotary tables ranging from 35 tons to 250 tons capable of producing Filter molded components.
Turnkey Insert molded part with 7 stamped inserts and 100% electrical testing.
Reduces lead time, reduces # of suppliers, provides a cost reduction & reduces finished inventory.
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