Made In USA
Machined Bronze Pump Housing to Zinc Die Casting
Converted a machined Bronze pump housing into a Zinc die casting resulting in a 82% cost reduction in raw material alone and removed the need for customer to hand clean the parts.
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- Mold was designed, built and samples delivered in 7 weeks
- Tooling completed 22.5% under quoted price
- Runner and part separated in the mold, at the machine automatically
- Production Castings 100% dimensionally correct & delivered to customer in 8 week lead time
- Zamak #3 exceeds all material requirements
- 12 CTF dimensions to specification
- Impeller pocket exceeds finish requirements of CNC machined version
- Liquid flow-through windows burr & flash free
- Zinc die casting is Dimensionally stable
- As-cast surface exceeds customer’s requirements
- In-die gating working completely as designed
- Machine producing 55% more castings per hour than quoted
- ROHS compliant and 96 Hour Salt Spray requirement (ASTM B117) achieved
- PPAP passed on first submission
- Hand cleaning of Housing by customer eliminated completely
- Customer was given a 1,000,000 shot tooling guarantee
- The Tooling pay-back was in 32 days
- Piece-part price of bronze Pump Housing beat by 82%
- The end product is 504% more expensive in Bronze than it is in Zinc
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