Made In USA
Insert/Over Molding
We have 58 injection molding machines and 24 of them are vertical presses with rotary tables focused on Insert and Over-molded components. We have over 53 years of experience producing sophisticated insert molded, over-molded,…
Capabilities
| Press Capacities | Our facility has 58 injection molding presses. (Insert molding Rotary presses range from 35 tons to 250 tons and straight molding presses that range from 55 tons to 400 tons.)Our entire molding facility including the white room and all 58 presses are tracked using a IQMS MRP system. Presses include Hydraulic, Electric & Hybrid machines. |
| Types of Injection molding | Straight molding, Insert molding, Over molding, Filter molding & White room molding. |
| Resins | Acetyl, PBT, PBT / PET, PEEK, PET, Polycarbonate, PEI, PES / PSU, PPE, Nylon, PPS, TPE, TPU, TPR, Flexible PVC. |
| Industries Served | Automotive components, Filter industry, Medical components, Electronic, Electric Motors, Appliance industry, Lock industry, Agriculture, Motor sports, Mining, RV Industry, Safety components, Industrial applications, Switches, Connectors, ATM components, After Market, Transmission components, Guns, Small Engine, Lawn and Garden, Recreational Vehicles, Industrial Packaging, Furniture applications, HVAC, Lighting Industry and many others. |
| Common Applications | Caps, Filters, connectors, covers, bases, frames, motor housings, terminals, handles, knobs almost anything. |
| Quality | ISO 9001:2015 & IATF 16949 Certified. We consistently do capability studies, gauge R&R's, SPC and have exstensive experience working through IQ, OQ & PQ medical documentation and start-up procedures. |
| Life of the Part Tooling | No maintenance charges on any new molds purchased from our molding facility. |
Lowest Total Cost
Design For Manufacturability
Technology & Automation
Increased Turns & Reduced Lead Times
Additional Information
- Our manufacturing facility has 57 injection molding presses. (Insert molding presses range from 35 tons to 200 tons and straight molding presses range from 55 tons to 400 tons.) Presses include Hydraulic, Electric & Hybrid machines.
- We have been in business for 53 years, we have NO DEBT and we own all of our buildings.
- We provide LIFETIME TOOL MAINTENANCE on all molds that we build.
- We can be extremely competitive with both our tooling and our piece part pricing.
- We have an excellent 14-year relationship with an offshore tooling supplier as well as 3 great domestic tooling suppliers.
- Our engineering & quality teams have extensive experience working through IQ, OQ & PQ Medical documentation and start-up procedures.
- We have strong project management engineers to help projects move from concept into full production.
- Our White room molding room is perfect for medical parts or assemblies that require a lower particle count, a temperature-controlled environment or very clean molding requirements.
- Our customer service team has decades of experience doing Vendor Managed Inventory. We ship Bar Coded products via Kan Ban, EDI, JIT or practically any release system.
- Our facility runs 3 shifts 24 hours per day 5 days per week.
- We have 3 full-time toolmakers in-house and an EDM to do on-site repairs and maintenance.
- We have all the current CAD software to open your required files.
- We have decades of experience taking complete responsibility for delivering parts with secondary operations including: Ultra-sonic welding, pad printing, drilling/tapping, assembly, hot stamping, inline vision/electrical inspection & detection.
- Our entire molding facility including the white room and all 57 presses are tracked using a IQMS MRP system.
- Our molding facility is ISO 9001:2015 Certified as well as IATF 16949:2009 Certified.
- Our quality team consistently does capability studies, gauge R&R's, online SPC and keeps computerized inspection records. Our facility is equipped with the latest CMM's as well as vision systems to inspect all of our parts as well as gathering all information that is required for ISIR and PPAP documentation.
- Turnkey line-ready parts including these secondary operations. Ultra-sonic welding, Pad printing, Drilling,
- Tapping, Assembly, Hot stamping, Perforation operations as well as assemblies.
- We use a moisture analyzer to check our resins prior to molding to make certain they have the correct moisture content prior to molding the product.
- Our molding facility currently ships products to customers all over the world. Some of our current destinations include: The UK, Canada, China, Mexico, Poland, Czech Republic, Hong Kong, Belgium and South America.
- We take great pride in turning your problematic existing tools and turning them into functional molds that once again produce great parts.
- We are over 98% on-time deliveries to all of our customers.
- We have single and double-digit PPM numbers with our customers.
- Our facility shows and audits extremely well.
- In-line vision inspection and detection
- End of arm robotics
Common Applications of Injection Molding:
- Caps
- Filters
- Connectors
- Covers
- Bases
- Frames
- Motor housings
- Terminals
- Handles
- Knobs
- ..and almost anything.
Commonly used engineered resins include:
- Acetyl
- PBT
- PBT / PET
- PEEK,
- PET
- Polycarbonate
- PEI
- PES / PSU
- PPE
- Nylon
- PPS
- TPE
- TPU
- TPR
- Flexible PVC.
- Automotive components
- Filter industry
- Medical components
- Electronic
- Electric Motors
- Appliance industry
- Lock industry
- Agriculture
- Motor sports
- Mining
- RV Industry
- Safety components
- Industrial applications
- Switches
- Connectors
- ATM components
- After Market
- Transmission components
- Guns
- Small Engine
- Lawn and Garden
- Recreational Vehicles
- Industrial Packaging
- Furniture applications
- HVAC
- Lighting Industry
- ..and many others.
Injection Molding is the process of pushing or injecting molten plastic into a steel mold that has 1 to many cavities. Plastic resin pellets are fed into a heated barrel, mixed, then injected under pressure into the steel mold, where it cools and hardens to the configuration the custom mold cavities were constructed to produce.
Injection molding is one of the most cost-effective means possible to repeatably produce plastic components for almost any application. When you add the benefits of Insert molding as well as over-molding with an engineered resin you can now accomplish many of the electrical contact and strength requirements of metal components by using an insert molded or over-molded plastic component.
With injection molded parts you can eliminate the need for many machining operations and produce the part you want with the textures or grooving you require for your application. Surface finishes, textures as well as polishing can all be done to the mold to produce a wide variety of surface finishes on the finished injection molded part.
The tooling is relatively inexpensive and can last for decades. Individual molds are built to create custom components to meet customers' specific CAD model designs. We can build family molds to produce similar parts that can be made from one mold by changing the inserts.
Our White room molding room is perfect for parts or assemblies that require a lower particle count or require a temperature-controlled environment.
We have decades of experience taking complete responsibility for delivering parts with secondary operations including: Ultra-sonic welding, pad printing, drilling/tapping, assembly, hot stamping, inline vision/electrical inspection & detection.
Explore Other Injection Molding Solutions
Explore Injection Molding
Filter Molding
Our manufacturing facility has 25 Vertical injection molding presses with rotary tables ranging from 35 tons to 250 tons capable of producing Filter molded components.
View Some of Our Case Studies
We took this mold over and designed an automated injection system where the parts were taken out of the mold automatically separated by cavity number and then dropped into cooling lanes to make sure the…
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