Made In USA
Converted 4 purchased parts, 1 assembly operation & 4 secondary operations into a complete Zinc die casting with a cost Reduction of 347%
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- Mold designed and built in 6 weeks (3 weeks ahead of schedule)
- 150 x .850 slot molded in place, eliminating secondary machining
- 1.000 Diameter x .0625 thick rib filling solid and without voids
- 7.5 shots (15 pcs.) per minute, 900 pcs. per hour
- Need for secondary machining of side holes and associated fixtures eliminated
- 347% savings in component and machining costs
- Tooling payback in less than 2 months
- Cast-in slot feature allows part to be used in three additional product lines
- Elimination of two aluminum extrusions
- Elimination of two plastic injection molded parts
- Elimination of two drilling operations
- Elimination of two saw-cut operations
- Elimination of gear sub-assembly
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